5S

5S Saarthi

by The 5S Institute · powered by Konzult
Sites under live oversight
27
▲ from 9 a year ago — same team of 4
Average book health
78/100
▲ 4 pts this month · 23 of 27 sustaining
Upsells sourced by platform
42L pipeline
6 engagements flagged from audit data
Verified client savings (YTD)
3.1Cr
measured before / after across the book

Your client book

12-week trend · daily champion checks
Sharda Forgings
Chakan, Pune · machining + forge
86/100
6 / 6 champions active
Krishna Precision
Bhosari MIDC · CNC components
82/100
plateaued — ready for TPM
Sahyadri Packaging
Ranjangaon · corrugation
80/100
5 / 5 champions active
Patil Auto Components
Talegaon · machining bay
61/100
slipping 5 weeks — bay 3
Meera Engineering Works
Pimpri · fabrication
68/100
3 / 5 champions active
Deccan Castings
Shirur · foundry + stores
54/100
recurring WIP red-tags
Trishul CNC Systems
Hinjewadi · precision machining
79/100
4 / 4 champions active

Attention zones

your next engagements
Kaizen Patil Auto Components
Machining bay 3 stuck at 61 for 5 weeks. Daily checks flag tool-clutter recurring — a process fix, not a cleanup.
₹6–8L est.
Flow / inventory Deccan Castings
Excess-WIP red-tags repeating in stores for 3 weeks. An inventory + flow problem beyond 5S.
₹9L est.
TPM upsell Krishna Precision
Sustained at 82 for 8 weeks. Mature and ready for the next rung — TPM rollout.
₹12L est.

Champion engagement

this week
Internal champions active38 / 41
Daily checks completed412
Virtual vs physical audits86 · 12
Daily nudges acted on71%

Outcomes proven across the book

baseline → current · auto-captured
Inventory holding
−22%
stores across 14 sites
₹1.4Cr freed
Floor space recovered
1,840 m²
redeployed to production
no new lease
Search / retrieval time
−38%
tool & material fetch
~96 hrs/wk saved
OEE
+11 pts
across machining lines
62 → 73
Avg 5S audit score
+24 pts
book-wide, 12 months
54 → 78

How the platform pays — free to your clients, recurring to you

STEP 0 · FREE
Free to your clients
The branded diary + cockpit, given free while you implement. Zero adoption friction.
STEP 1 · SUBSCRIBE
Subscription at scale
Once you hand over, the plant subscribes to keep the live cockpit, audits and Sustain running.
STEP 2 · SHARE
Revenue share to the Institute
The 5S Institute earns a recurring share of every subscription across the book.
AT OUR COST
Konzult builds & runs it
Platform, AI and engineering — hosting, support and upkeep, all at our cost.
Sharda Forgings
Chakan, Pune · 6 zones · 84 people on the floor
Powered by The 5S Institute · next validation audit 14 Jul
86/100
▲ 6 pts this quarter
6 / 6 champions active
Despatch90
Stores88
CNC Bay 184
Forge Shop82
CNC Bay 379
Tool Room76

Open corrective actions

4 open · 2 due this week
Tool Room — shadow board gaps after night shift
Owner: S. Pawar · raised from operator check
Due 21 Jun
CNC Bay 3 — coolant spill near machine 4
Owner: R. Jadhav · safety
Due 22 Jun
Stores — relabel fast-moving bins
Owner: A. Shaikh · in progress
Due 28 Jun

What 5S has done for this plant

since Jan · auto-captured
Inventory holding
−18%
raw + WIP
₹64L freed
Floor space recovered
310 m²
2 bays redeployed
Search time
−34%
tool fetch
5S score
+28
58 → 86

Checks due today

CNC Bay 3 · your zones
CNC Bay 3 — daily walk
last done yesterday 6:10pm
Tool Room — weekly deep check
due Friday

CNC Bay 3 · audit in progress

score 79 / 100
S1Sort Remove what isn't neededPASS
S2Set in order A place for everythingPASS
S3Shine Clean, no leaks2 issues
S4Standardize Visual standards heldPASS
S5Sustain Routine followedPASS

Red-tag register

3 open
Unused jig left by machine 4Bay 3
Coolant rag bin overflowingBay 3
Faded floor marking — aisle 2Bay 3

My team this week

streaks keep it alive
1RPRamesh P.🔥 13
2SKSunil K.🔥 11
3VMVijay M.🔥 9
4ADAnil D.— 2
Good morning, RameshCNC Bay 3 · today's check
🔥 12
0 of 5 doneTap each as you walk your bay
Spotted something? Red-tag it

Check complete

52 seconds. Rolled up to your champion and the plant cockpit — live.

🔥 13-day streak · +20 pts

Where Sustain actually lives

The whole platform stands or falls on this one screen. If the operator taps it daily, 5S survives. If not, it dies — like it does for 80% of programs.

  • 1
    60 seconds, once a shift. Light enough that it becomes a habit, not a chore.
  • 2
    Streaks and points turn a compliance task into something people want to keep.
  • 3
    Hindi / Marathi, any phone, no install — it's a web app the floor already knows how to use.
  • 4
    Every tap rolls up live into the champion, the plant head, and Abhijit's cockpit.
  • 5
    A red-tag here becomes a corrective action there — and a chronic pattern becomes a consulting lead.
Concept prototype for discussion · The 5S Institute × Konzult · invented client names & sample figures, not live data